GLOBAL INDUSTRIAL STANDARDS

ADVANCED FRP & GRP
CABLE TRAY SYSTEMS

Engineered for extreme reliability and maximum structural durability in the world's most corrosive industrial environments.

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ISO 9001:2015
NEMA FG-1
UL Classified
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State-of-the-Art Facility
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Active Shipping Hubs
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Chemical Resistance
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Design Service Life
BONN Group of Companies Manufacturing Facility Dubai
DUBAI Jebel Ali HQ
MANUFACTURING SCALE

Manufacturing Excellence at Global Scale

Based in Dubai, United Arab Emirates, BONN GRP Systems (a division of BONN Group of Companies) is an industry-leading manufacturer specializing in high-performance fiberglass reinforced polymer (FRP) and glass reinforced polymer (GRP) cable tray systems.

Serving the critical power, process chemical, and marine engineering sectors globally, our production is governed by strict ISO 9001:2015 standards and complies with international NEMA FG-1 and UL directives. We engineer materials that survive where conventional metals disintegrate.

ISO 9001:2015
NEMA FG-1
UL Classified
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Countries Supplied
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Projects Completed
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Annual Output Capacity
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Years of Engineering
MATERIAL SCIENCE

Why Engineers Choose FRP & GRP Systems

A comparative structural material overview. The modern alternative to carbon steel, galvanized iron, and aluminum alloy cable trays.

Corrosion & Chemical Resistance

Impervious to organic solvents, harsh acids, strong alkalines, saline environments, and sour gas (H₂S) emissions common in heavy refineries and coastal operations.

TEST STATUS: ASTM D543 Certified

High Strength-to-Weight Ratio

Equal mechanical loading characteristics to high-tensile steel, yet 70% lighter. Substantially reduces structural support framing costs and simplifies manual field installation.

SPECIFICATION: ASTM D638 Tensile Yield

Electrical & Thermal Insulation

Complete electrical non-conductivity eliminates routing grounding runs. Lower thermal expansion properties maintain layout alignment during high solar exposure cycles in Dubai.

INSULATION: 50 kV/inch Dielectric Strength

Advanced Fire Retardancy

Formulated using premium halogen-free flame-retardant resins. Strictly complies with Class 1 flame spread index criteria, preventing structural combustion progression.

RATING: ASTM E84 Class 1 < 25 FSI

Low Life-Cycle Maintenance

Does not require painting, pickling, hot-dip galvanizing, or cathodic protection programs over time. Offers a maintenance-free, self-sustaining engineering life cycle.

COST INDEX: 0% post-install operational cost

Extremely Long Service Life

Includes high-grade UV inhibitor additives and synthetically surfaced veils to ward off intense solar degradation. Designed to outlast the active factory operational lifespan.

LIFESPAN: Certified 50+ Year Integrity
OUR SYSTEMS

Structural Systems & Configurations

We manufacture three primary architectural profiles designed to support heavy electrical transmission cables, high-voltage distribution lines, and sensitive data fibers.

FRP Ladder Type Cable Tray
HEAVY POWER DISTRIBUTION

FRP Ladder Type Cable Tray

Custom-engineered utilizing continuous glass strand roving combined with vinyl ester resins for top-tier load bearing capacities. Features pultruded structural side-channel rails with mechanically locked, adhesive-bonded rungs to ensure maximum torsional rigidity.

Rung Spacing150mm | 300mm
Span RatingsNEMA Class 8C, 12C, 20B, 20C
Common ResinsPolyester, Vinyl Ester, Phenolic
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FRP Ladder Type Cable Tray

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FRP Perforated Cable Tray
MEDIUM INSTRUMENTATION

FRP Perforated Cable Tray

Engineered for lightweight ventilation, instrumentation protection, and easy cable drop-out routing. Manufactured utilizing a multi-stage punching process over heavy duty solid bottom profiles for seamless burr-free slots that protect cable jackets.

Width Limits50mm to 900mm
Thickness Options3.0mm | 4.0mm | 5.0mm
Venting Ratio35% standard open area
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FRP Perforated Cable Tray

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FRP Channel Type Cable Tray
CRITICAL FIBER & SENSORY ROUTING

FRP Channel Type Cable Tray

Provides absolute containment, chemical protection, and electromagnetic isolation for critical control cables and communication line architectures. Equipped with snap-on locks or bolted glass-reinforced cover assemblies for zero exposure.

DesignSolid Non-ventilated Bottom
Deflection RateL/200 standard conforming
Cover SystemIntegrated GRP Snap-on / Clamped
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FRP Channel Type Cable Tray

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ENGINEERING FLOW

Precision Pultrusion & Manufacturing Timeline

How we convert high-strength fiberglass rovings and chemical resins into certified industrial cable tray systems.

01
Continuous Feeding

The Pultrusion Process

Continuous strand fiberglass rovings, multi-directional mats, and synthetic surfacing veils are pulled through a chemical resin bath containing proprietary catalysts and UV stabilizers. This ensures complete molecular wetting of the composite matrix prior to forming.

Machine feed capacity: 25 meters per minute
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Forming & Curing

Engineering Precision

The wetted fibers enter a precision-machined, chrome-plated steel die that is custom-heated. Thermostatically controlled zone heaters initiate an exothermic cross-linking reaction, curing the liquid resin into a solid, reinforced profile as it exits the machine.

Tolerance: Dimensional variance less than ±0.5mm
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Verification & Standards

Quality Control Benchmarks

Every production batch undergoes structural verification. Profile samples are subjected to NEMA FG-1 loading deflection, ASTM E84 flame spread testing, Barcol hardness measurements, and chemical chamber resistance simulation to guarantee client site longevity.

Testing: ISO 9001:2015 and NEMA FG-1 certified testing labs
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Global Shipping Logistics

Export Packaging Excellence

Cured cable trays are cut to custom shipping lengths, bundled, and wrapped in heavy-duty weatherproof packaging. Using custom-built heat-treated wooden pallets, the systems are loaded into standard containers for export directly from Dubai Jebel Ali Port.

Jebel Ali Port Dispatch: Integrated custom clearance, 48hr turnaround
DEPLOYMENT FIELDS

Engineered for the Most Demanding Sectors

Our structural composite systems are selected globally by engineers and procurement managers in critical infrastructure fields.

Chemical Plants

Survives contact with heavy acid fumes, corrosive washdowns, chlorine mist, and organic solvents that eat through steel trays within months.

Pharmaceutical Industry

Non-reactive glass fiber structures support hygienic, chemical-resistant routing requirements inside sterile cleanrooms.

Oil & Gas

High strength, zero sparking risks, and corrosion resistance to volatile gases in petrochemical drilling and crude storage environments.

Marine Systems

Complete immunity to continuous salt spray, high humidity, and tidal washouts on cargo vessels, harbor works, and seaside ports.

Water Treatment

Stands firm against moist conditions, chlorine exposure, and desalination chemical environments in wastewater recycling plants.

Refineries

High loading efficiency under massive thermal fluctuations, continuous process exhausts, and petroleum vapor concentrations.

Offshore Platforms

Weight reduction of 70% over steel helps structural stability on deep-sea rigs while countering continuous salt wave contact.

Electricity Distribution

Complete dielectric containment safety. Avoids induction currents and electric faults, ensuring high insulation protection.

INSTALLATION ARCHITECTURE

Applications & Structural Mountings

Our GRP and FRP trays adapt seamlessly to complex routing environments using standard support structural assemblies. Click on any installation profile to examine technical details.

Floor Mounted Cable Tray System
Floor Mounted

Floor Mounted Profile

Underground trenches & heavy cable tunnels

Wall Mounted Cable Tray System
Wall Mounted

Wall Mounted Profile

Cantilever frame mounts & vertical vertical rises

Ceiling Mounted Cable Tray System
Ceiling Mounted

Ceiling Mounted Profile

Trapeze suspended multi-level cable networks

GLOBAL SUPPLY CHAIN

Strategic Dubai Exports

Operating from Dubai allows BONN GRP & FRP systems to be shipped to any container port globally. Hover over map indicators to view key regional projects and export networks.

Dubai HQ

BONN Central Factory Operations. Jebel Ali Free Zone. 300,000 Sq. Ft facility.

QUALITY ASSURANCE

Certified & Conforming

Our structural composite designs are tested and validated by independent third-party laboratories to meet global performance specifications.

NEMA FG-1 Conformance

Meets complete specifications for glass-fiber reinforced cable tray systems loading and deflection criteria.

UL Listed Classification

Products tested and certified in accordance with standard safety parameters for industrial containment conduits.

ISO 9001:2015

BONN production QA workflow complies with standard quality policies and continuous improvement audits.

ASTM E84 Fire Testing

Classified under Class 1 flame spread index rating to safeguard infrastructure components from combustive failure.

GET IN TOUCH

Initiate a Project Procurement Consultation

Speak directly with our senior application engineering division in Dubai. We review project schedules, supply specifications, load requirements, and issue detailed competitive quotes.

HEADQUARTERS BONN GRP Systems, Plot 42-A, Jebel Ali Free Zone North, Dubai, United Arab Emirates
EMAIL COMMUNICATIONS procurement@bonngrp.com
DIRECT PHONE REACH +971 4 888 4321

Procurement & Spec Sheet Inquiry